Skip to main navigation menu Skip to main content Skip to site footer
Academia Open

Engineering

Vol 8 No 1 (2023): June

Quality Control Analysis of UD. Tiga Putra Crackers Product Using the Six Sigma Method and Failure Mode and Effect Analysisi (FMEA)
Analisa Pengendalian Kualitas Kerupuk Ikan UD. Tiga Putra Menggunakan Metode Six Sigma dan Failure Mode and Effect Analysis (FMEA)



(*) Corresponding Author
DOI
https://doi.org/10.21070/acopen.8.2023.7719
Published
June 19, 2023

Abstract

UD. Tiga Putra is an industry engaged in cracker processing. There are product defects in the UD cracker production process. Tiga Putra so that it has an impact on the order rate from 50% to 30%. The purpose of the study is to determine the level of product defects with the highest risk level of failure that occurs and an improvement is made. The method used is the six sigma method and FMEA. The results of this study indicate an average DPMO value of 10848.08, a sigma value of 3.80 with the highest defect value of 41.1% in the type of crumbling defect. To get the best quality results, improvements can be made by performing maintenance and supervision on every aspect or factor that allows failure. Improvements can minimize defects and can increase company productivity so that it can be said that the company has achieved the desired target.

Highlights : 

  • Utilizing Six Sigma Method and FMEA: Implementing these methodologies ensures a systematic approach to identifying and addressing product defects.

  • Focus on High-Risk Areas: Prioritize improvement efforts based on the identified highest-risk failure types, such as crumbling defects, to maximize quality enhancement.

  • Continuous Improvement Culture: By integrating maintenance and supervision across all factors contributing to failures, the company fosters a culture of ongoing improvement, ultimately enhancing productivity and achieving set targets.

Keywords: Six Sigma, FMEA, Product Defects, Improvement, Quality Results

References

  1. R. Saputri, P. Vitasari, and E. Adriantantri, “Identifikasi Timbulnya Produk Cacat Dengan Metode CTQ dan DPMO Pada Home Industry Keripik Tempe Sari Rasa,” J. Valtech, vol. 5, no. 1, pp. 94–100, 2022, [Online]. Available: https://ejournal.itn.ac.id/index.php/valtech/article/view/4518
  2. A. S. M. Absa and S. Suseno, “Analisis Pengendalian Kualitas Produk Eq Spacing Dengan Metode Statistic Quality Control (SQC) Dan Failure Mode And Effects Analysis (FMEA) Pada PT. Sinar Semesta,” J. Teknol. dan Manaj. Ind. Terap., vol. 1, no. 3, pp. 183–201, 2022, doi: 10.55826/tmit.v1iiii.51.
  3. Z. Arifin and M. Rizaldy, “Reslaj : Religion Education Social Laa Roiba Journal Sarjanawiyata Tamansiswa Reslaj : Religion Education Social Laa Roiba Journal,” Reslaj Relig. Educ. Soc. Laa Roiba J., vol. 5, no. 1, pp. 168–184, 2023.
  4. Y. Syahrullah and M. R. Izza, “Integrasi Fmea Dalam Penerapan Quality Control Circle (Qcc) Untuk Perbaikan Kualitas Proses Produksi Pada Mesin Tenun Rapier,” J. Rekayasa Sist. Ind., vol. 6, no. 2, pp. 78–85, 2021, doi: 10.33884/jrsi.v6i2.2503.
  5. S. Gunawan, H. H. Lubis, and R. D. Wanty, “Jurnal Rekayasa Material , Manufaktur dan Energi FT-UMSU Jurnal Rekayasa Material , Manufaktur dan Energi FT-UMSU,” J. Rekayasa Mater. Manufaktur dan Energi http//jurnal.umsu.ac.id/index.php/RMME, vol. 2, no. 2, pp. 131–139, 2019.
  6. Setiawan et al., “ISSN : 2338-7750 Institut Sains & Teknologi AKPRIND Yogyakarta Jurnal REKAVASI ISSN : Rifda Ilahy Rosihan , Wihda Yuniawati,” Rekavasi, vol. 9, no. 1, pp. 65–74, 2021.
  7. Y. Hisprastin and I. Musfiroh, “Ishikawa Diagram dan Failure Mode Effect Analysis (FMEA) sebagai Metode yang Sering Digunakan dalam Manajemen Risiko Mutu di Industri,” Maj. Farmasetika, vol. 6, no. 1, p. 1, 2020, doi: 10.24198/mfarmasetika.v6i1.27106.
  8. P. S. K. Hanifah and I. Iftadi, “Penerapan Metode Six Sigma dan Failure Mode Effect Analysis untuk Perbaikan Pengendalian Kualitas Produksi Gula,” J. INTECH Tek. Ind. Univ. Serang Raya, vol. 8, no. 2, pp. 90–98, 2022, doi: 10.30656/intech.v8i2.4655.
  9. F. Ahmad, “Six Sigma Dmaic Sebagai Metode Pengendalian Kualitas Produk Kursi Pada Ukm,” J. Integr. Sist. Ind., vol. 6, no. VOLUME 6 NO 1 FEBRUARI 2019, pp. 11–17, 2019, [Online]. Available: https://jurnal.umj.ac.id/index.php/jisi/article/view/4061
  10. R. B. Erlangga and H. C. Wahyuni, “Application of Quality Control using Six Sigma and Taguchi Method on UMKM Kerupuk Tahu Bangil in Pandemic Period (Case Study: UD. Sanusi),” Procedia Eng. Life Sci., vol. 3, no. December, 2023, doi: 10.21070/pels.v3i0.1331.
  11. A. R. Andriansyah and W. Sulistyowati, “Clarisa Product Quality Control Using Methods Lean Six Sigma and Fmeca Method (Failure Mode And Effect Cricitality Analysis) (Case Study: Pt. Maspion Iii),” PROZIMA (Productivity, Optim. Manuf. Syst. Eng., vol. 4, no. 1, pp. 47–56, 2021, doi: 10.21070/prozima.v4i1.1272.
  12. M. Waras and W. Sulistyowati, “Implementation of Lean Six Sigma in an Effort to Reduce the Failure of the Pipe Quality Load Test,” Procedia Eng. Life Sci., vol. 1, no. 2, 2021, doi: 10.21070/pels.v1i2.933.
  13. M. Dio Indranata and D. Andesta, “Pengendalian Kualitas Produk Kerupuk Bawang Menggunakan Metode Seven Tools (Studi Kasus: UMKM Kerupuk Dinda),” Serambi Eng., vol. VII, no. 2, pp. 3120–3128, 2022.
  14. F. Sepriandini and Y. Ngatilah, “Analisis Kualitas Produk Koran Menggunakan Metode Six Sigma Dan Failure Mode and Effect Analysis (Fmea) Di Pt. Xyz Balikpapan,” Tekmapro J. Ind. Eng. Manag., vol. 16, no. 2, pp. 48–59, 2021, doi: 10.33005/tekmapro.v16i2.203.
  15. Farach and R. Prasetyani, “Analisis Six Sigma Dalam Upaya Mengurangi Produk Cacat Pada Bagian Proses Produksi Kripik Singkong Tawar Di CV . Sarach Cake and Snack ( SCS ),” J. Rekayasa dan Optimasi Sist. Ind., vol. 3, no. 1, pp. 1–9, 2021.
  16. D. Kristanto and M. Husyairi, “Analisis Titik Kritis Halal Pada Proses Produksi Kerupuk Di Jenius Snack Pleret Bantul Menggunakan Failure Mode and Effect Analisis (Fmea),” Pros. Konf. Integr. Interkoneksi Islam Dan Sains, vol. 4, no. 1, pp. 76–79, 2022.
  17. A. Muhazir, Z. Sinaga, and A. A. Yusanto, “Analisis Penurunan Defect Pada Proses Manufaktur Komponen Kendaraan Bermotor Dengan Metode Failure Mode and Effect Analysis (Fmea).,” J. Kaji. Tek. Mesin, vol. 5, no. 2, pp. 66–77, 2020, doi: 10.52447/jktm.v5i2.2955.
  18. A. Bahauddin and V. Arya, “PENGENDALIAN KUALITAS PRODUK TEPUNG KEMASAN 20 KG MENGGUNAKAN METODE SIX SIGMA (Studi Kasus pada PT. XYZ),” J. Ind. Serv., vol. 6, no. 1, p. 66, 2020, doi: 10.36055/jiss.v6i1.9480.
  19. T. H. Suryatman, M. E. Kosim, and S. Julaeha, “Pengendalian Kualitas Produksi Roma Sandwich Menggunakan Metode Statistik Quality Control (Sqc) Dalam Upaya Menurunkan Reject Di Bagaian Packing,” J. Ind. Manuf., vol. 5, no. 1, p. 1, 2020, doi: 10.31000/jim.v5i1.2429.

Downloads

Download data is not yet available.